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Platinum Metals Rev., 1993, 37, (1), 8

The Platinum Catalysed Reduction of Nitric Oxide by Ammonia

A Solid Electrolyte Potentiometry Aided Study

  • By H.-G. Lintz
  • M. Oerter
  • Institut für Chemische Verfahrenstechnik der Universität (TH) Karlsruhe, Karlsruhe, Germany
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Article Synopsis

The reduction of nitric oxide by ammonia on platinum catalysts has been investigated in the temperature range 300 to 400°C at reactant partial pressures between 0.05 and 5 mbar. During a combined potentiometric and kinetic study, a discontinuous change in both the reaction rates and the surface state has been observed at a partial pressure ratio for nitric oxide:ammonia of 1.5. If ammonia is in excess in the gas phase then nitric oxide is directly reduced to nitrogen. However, an excess of nitric oxide leads to a strong formation of nitrous oxide, and the nitrogen formation thus proceeds via nitrous oxide.

Selective catalytic reduction by ammonia is commonly used to decrease the nitrogen oxides emissions which are discharged as stack gases from power station and industrial boilers. In large scale commercial applications, in Japan and Germany, catalysts based on vanadium oxide and titanium oxide are generally used (1, 2). Nevertheless, the use of platinum catalysts has also been proposed (3); indeed, the very first observation that ammonia can be used as a selective reducing agent for nitric oxide in the presence of oxygen reported the use of platinum (4). However, there are only a few studies of the reaction kinetics, and in particular kinetic measurements made on polycrystalline platinum at ambient pressure are rather scarce.

In the presence of oxygen the stoichiometry of the main reaction may be written as follows:


(a)

Side reactions to be avoided are the formation of nitrous oxide and the oxidation of ammonia by oxygen. As the oxygen is involved in the reduction of nitric oxide (a), the oxygen activity in the catalyst on stream is an essential parameter of the system. This activity can be measured by a Potentiometrie method based on the application of solid ion conductors (5).

Therefore, we have carried out a combined Potentiometrie and kinetic investigation of the reduction of nitric oxide by ammonia on polycrystalline platinum, starting with measurements made in the absence of oxygen. In this case the following reactions have to be considered, first the reduction of nitric oxide to nitrogen or nitrous oxide:


(b)

(c)

and then, potentially, the further reduction of nitrous oxide:


(d)

Experimental Work


During the combined Potentiometrie and kinetic measurements the catalytically active surface also acts as one electrode of the galvanic cell: reactants/electrode//solid electrolyte//electrode/air (measuring side) (reference side)
the potential determining reaction:


(i)

takes place at the boundary of the three phases, namely gas-electrode-electrolyte. Therefore, a highly porous electrode is required. This was prepared from a platinum paste consisting of a fine metallicpowder (Pt No. 00863, Johnson Matthey Alfa Products) suspended in a viscous organic matrix of polyvinyl acetate and ethyl-acetoacetate. During a suitable heat treatment the organic matrix is burned off in air, leaving the metallic sponge.

The set-up used for making the Potentiometrie measurements is depicted in Fig. 1. The open circuit potential,ΔE, was determined and the oxygen activity at the catalyst, ao2, was evaluated via the Nernst equation:


(4)

where
denotes the oxygen partial pressure on the reference side of the cell. The basic assumptions of the method have been discussed in detail elsewhere (5, 6).

Fig. 1

Schematic diagram of the set-up for Potentiometrie measurements in a reacting system. R refers to the reference side of the cell

Schematic diagram of the set-up for Potentiometrie measurements in a reacting system. R refers to the reference side of the cell

The reaction cell is part of a recirculation loop which includes a membrane pump, as shown schematically in Fig. 2. The system is open to the atmosphere, its recirculation volume being 78.5 cm3. The recirculation ratio has a value between 15 and 25, and is held constant throughout one series of measurements. The dotted lines show the boundaries of the control volume. The reaction rate, , is obtained via the mass balance of the open system in a stationary state. It is related to the catalyst surface:


(ii)

where the subscript r represents the specific rates of Reactions (b) to (d), and ξ is the corresponding extent of the reaction. The concentrations of nitric oxide, nitrous oxide and ammonia are determined by non-dispersive infrared spectrometry; the oxygen content may be measured by means of a magneticdevice. The controlled total volume flow is obtained by use of a soap bubble flow meter. The combined kinetic and electrochemical measurements can be summarised as follows:

  • Control variables: reactant concentration ci, temperature T

  • Measured quantities: potential difference ΔE, reaction rates as a function of the concentration of species i, and temperature T

  • Derived quantity: oxygen activity, at the catalyst surface.

Fig. 2

A reaction cell recirculation loop incorporating a membrane pump is shown

A reaction cell recirculation loop incorporating a membrane pump is shown

Results


The reaction has been investigated in the temperature range 300 to 400°C. Measurements were made at aconstant temperature, and with one reactant at a constant partial pressure of 0.5 mbar, while the partial pressure of the second reactant was increased sequentially from 0.05 to 5 mbar. All results wereobtained under stationary conditions. The stationary state was attained, by definition, when the variation in the gas phase concentrations was less than 1 per cent and the variation in the potential difference was less than 5 mV over a 30 minute period.

Typical results obtained during the nitric oxide reduction are shown in Fig. 3 and Fig. 4. In the Figures the rates of nitrogen,, and nitrous oxide, , formation, and the oxygen activity at the catalyst surface, ao2, are plotted against the nitric oxide partial pressure in Fig. 3, and against the ammonia partial pressure in Fig. 4. The discontinuity of the reaction order in both the nitrogen and nitrous oxide formation rates has been confirmed by all results. It occurs at the same ratio of the nitric oxide to ammonia partial pressures, that is 1.5, and is independent of the fact that the measurements are made by varying either the nitric oxide or theammonia partial pressures. It can be seen from Fig. 4 that the rates are only slightly affected by temperature in the domain examined; nitrous oxide formation is increased somewhat at lower temperatures.

Fig. 3

The reaction rates: ♦= r’b for N, formation and ◊= r’c for N2O formation, and the oxygen activity The reaction rates: ♦= r’b for N, formation and ◊= r’c for N2O formation, and the oxygen activity , plotted against NO partial pressures, for a fixed NH3 partial pressure of 0.5 mbar and a constant temperature of 335°C in the NO/NH3 system, plotted against NO partial pressures, for a fixed NH3 partial pressure of 0.5 mbar and a constant temperature of 335°C in the NO/NH3 system

Fig. 4

Plots of the reaction rates, ♦ = r’b for N2 formation at 335°C, ○ for N2 formation at 390°C and ◊= r’c for N2O formation at 335°C, • for N2O formation at 390°C, and of theoxygen activity, Plots of the reaction rates, ♦ = r’b for N2 formation at 335°C, ○ for N2 formation at 390°C and ◊= r’c for N2O formation at 335°C, • for N2O formation at 390°C, and of theoxygen activity,  at 335 ° C,▽ at 390°C,against the partial NH3 pressures fora constant NO partial pressure of 0.5 mbar, and two constant temperatures in the NO/NH3 system at 335 ° C,▽ at 390°C,against the partial NH3 pressures fora constant NO partial pressure of 0.5 mbar, and two constant temperatures in the NO/NH3 system

Following the partial pressure dependence of the oxygen activity,, a sharp discontinuity is again observed when the ratio of the partial pressures is 1.5. Furthermore, it is shown that at low values of oxygen activity the nitrous oxide formation rate is about two orders of magnitude lower than thenitrogenformation rate, whereas both rates are of the same magnitude in the region of high oxygen activity.

Therefore it was also interesting to investigate the reduction of nitrous oxide by ammonia. The experiments were carried out in the same way as described above, keeping the partial pressure of one reactant constant. The results are depicted Fig. 5, showing thereduction rate, , and the oxygen activity as a function of the ammonia partial pressure. The resultsare quite similar to those obtained in the nitric oxide reduction study. The reaction rate shows the same transition from positive to zeroth order, as shown in, accompanied by the sharp discontinuity in the reducing atmosphere (), seen in Fig. 5, are thus correlated to low values of the nitrousoxide formation rate, seen in Fig. 4.

Fig. 5

Reaction rate and oxygen activity plotted against ammonia partial pressures, for N2O reduction by NH3, at constant N2O partial pressure of 0.5 mbar and constant temperature of 400°C in the NO/NH3 system

Reaction rate and oxygen activity plotted against ammonia partial pressures, for N2O reduction by NH3, at constant N2O partial pressure of 0.5 mbar and constant temperature of 400°C in the NO/NH3 system

Discussion


We have verified that the measured reaction rates are not influenced by outer or inner mass transfer effects. The results are consistent, the same values being obtained when the partial pressures of nitric oxide and ammonia are each 0.5 mbar, independent of the experimental procedure, that is increasing the partial pressure of ammonia or of nitric oxide. The measurements are reproducible within thelimits of experimental precision.

A comparison of the results with data from the literature is limited because no measurements have been made tinder really comparable conditions; either the pressure range or the form of the catalyst, and always the experimental procedure, are different. We can only compare the turnover frequencies reported, even if that mode of quantification is somewhat ambiguous, since it conceals the different pressure ranges used. In the low temperature range studied in the present work, the reported turnover frequency data attain values up to 100(7), lie between 0.1 and 10 (8) or only between 0.03 and 0.5 (9). However, the influenceof structure sensitivity cannot be ruled out, as Takoudis and Schmidt have used poly-crystalline platinum wires (7), Somorjai and coworkers have used polycrystalline platinum foils (8), and Katzer and co-workers have used 1 weight per cent platinum on alumina (9). Our values do not exceed 1, and therefore compare favourably with the data obtained on dispersed supported platinum. Thus at least our results do not contradict the literature reported so far.

If we return to the results obtained in the nitric oxide/ammonia system, it is interesting to look at the observed selectivities, S, calculated using Equations (iv) and (5):


(iv)

(v)

Typical values are plotted in Fig. 6 and Fig. 7. It is clearly seen that in a reducing atmosphere, where PNO<1.5PNH3,, the selectivity of nitrogen formation practically equals 1, and that the nitrous oxide formation remains negligible. In an oxidising atmosphere, however, the selectivity of nitrous oxide formation may exceed 0.5.

Fig. 6

Selectivity for the formation of nitrogen • and nitrous oxide ♦ plotted against nitric oxide partial pressures at a constant ammonia partial pressure of 0.5 mbar, and constant temperature of 390°C in the NO/NH3, system

Selectivity for the formation of nitrogen • and nitrous oxide ♦ plotted against nitric oxide partial pressures at a constant ammonia partial pressure of 0.5 mbar, and constant temperature of 390°C in the NO/NH3, system

Fig. 7

Selectivity for the formation of nitrogen • and nitrous oxide ♦ plotted against ammonia partial pressures for constant nitric oxide partial pressure of 0.5 mbar, and constant temperature of 390°C in the NO/NH3, system

Selectivity for the formation of nitrogen • and nitrous oxide ♦ plotted against ammonia partial pressures for constant nitric oxide partial pressure of 0.5 mbar, and constant temperature of 390°C in the NO/NH3, system

As nitrous oxide may in turn be reduced by ammonia we can represent the reacting system by a triangular scheme:


Thus the question arises whether the high selectivity of nitrogen formation, observed under conditions of excess ammonia, is due to the fact that the nitrous oxide formation rate is low, or that the nitrous oxide reduction rate is very high? At the moment we cannot answer this question quantitatively, but we can get an indication by using the results obtained in the separate measurements of the nitrous oxide reduction. Let us assume, as a rough approximation, that the reduction of nitrous oxide is not influenced by the presence of nitric oxide, that is, the reaction of the two nitrogen oxides can be superposed. Then we can calculate, at least at a constant ammonia partial pressure of 0.5 mbar, the rate of the nitrous oxide reduction (Reaction d) in the nitric oxide/ammonia system, and thus obtain the amount of nitrogen formed in step d, . In Fig. 8 the ratio of and the total amount of nitrogen formed in the nitric oxide/ammonia system,,, is plotted as a function of the partial pressure of nitric oxide. It is clearly shown that under reducing conditions the nitrogen formation proceeds exclusively through the direct reduction of nitric oxide (path b in the Scheme), since is less than 0.1, whereas under oxidising conditions the nitrogen formation is merely due to paths b and d.

Fig. 8

The fraction of nitrogen formed by nitrous oxide reduction (Reaction d) of the total N2, formation,is shown as a function of the nitric oxide partial pressure whilst being held at ammonia partial pressure of 0.5 mbar and 390°C

The fraction of nitrogen formed by nitrous oxide reduction (Reaction d) of the total N2, formation,is shown as a function of the nitric oxide partial pressure whilst being held at ammonia partial pressure of 0.5 mbar and 390°C

It is interesting to correlate the observed behaviour with the oxygen activity at the catalyst surface. At very low values of ao2 we find a high selectivity to nitrogen, while at higher values vigorous nitrous oxide formation occurs, and between the two domains a discontinuous variation of reaction order, selectivity and oxygen activity is observed. This may be explained by the postulation of two different states of the surface: if PNO > 1.5 PNH3 the surface is coveredby oxygen or an oxygen containing species, whereas it is in a reduced state if the reducing compound is predominant in the gas phase.

Using this interpretation we can foresee the effect of the presence of oxygen in the gas phase. In the case of noble metal catalysts, gas phase oxygen cannot but increase the oxygen activity at the surface. This had already been shown in the oxygen/nitric oxide/carbon monoxide system (6). We therefore expect that the presence of oxygen will mainly increase the rate of nitrous oxide formation and suppress its further reduction to nitrogen. In that case the observed acceleration in the nitric oxide conversion rate by oxygen, reported in several studies (4, 912), would merely be due to an increased nitrous oxide formation, which has already been observed (9,11). This point of view is further supported by the fact that under high vacuum conditions the addition of oxygen does not accelerate the nitric oxide conversion (13), since under these conditions the domain of high oxygen activity at the surface cannot be attained.

Preliminary results obtained in the three reactant system ammonia/nitric oxide/oxygen have already confirmed the estimated influence of gas phase oxygen.

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References

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Acknowledgements

This work has been supported by the Deutsche Forschungsgemeinschaft through the SFB “Selektive Reaktionsführung an festen Katalysatoren”. Cand. ehem. ing. Ursula Stenger and Markus Bonse assisted with the experimental work.

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