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Platinum Metals Rev., 1995, 39, (3), 108

Recent Developments in Methodologies Using Platinum Group Metal Catalysts

  • By D. T. Thompson
  • Consulting Chemist, Reading, England
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Although most catalytic chemical production processes use heterogeneous gas or liquid phase systems, there are a significant number of industrial processes which depend upon the use of soluble platinum group metal catalysts. Separation of catalysts from the products has been a principal hindrance to more widespread use of these systems.

However, recently developed approaches to the use of soluble platinum group metal catalysts are helping to overcome this problem and to provide useful new routes to organic products with significant market potential, particularly for pharmaceuticals. On the other hand, modification of heterogeneous catalysts via adsorption of certain organic species onto their surfaces is making them more selective, and is promoting investigation of their use into areas, such as stereospecific organic synthesis, which to date have been predominantly the province of homogeneous catalysis.

The principal commercial uses of homogeneous catalysts have been recently reviewed (1). These include the carbonylation of methanol (the Monsanto acetic acid process), hydro-formylation for n -butyraldehyde and 2-ethyl-hexanol production (the Johnson Matthey/Union Carbide/Davy McKee process), the Wacker process for the oxidation of alkenes, the Dupont process for the hydrocyanation of butadiene, the oxidation of saturated hydrocarbons and alkylbenzenes, for example, cyclohexane to cyclohexanone and cyclohexanol, and lastly, the Shell Higher Olefins Process (SHOP) which involves catalytic oligomerisation of ethene, followed by isomerisation and alkene metathesis.

A process for the production of ethylene glycol from synthesis gas has been developed by a consortium of four Japanese companies, and the catalyst system that is used is based on either ruthenium or rhodium with a complex collection of additives in a mixed solvent system.

Many of these processes involve platinum group metal catalysts, and their success, at least in part, is due to their efficient use of the catalyst, single catalyst charges having long lifetimes. If it were easier to separate catalysts from substrates, many more applications might be possible for homogeneous systems. Attempts to anchor complexes onto polymeric supports, such as polystyrene and silica are reported to have been only partially successful (24). Some new approaches which may lead to significant industrial developments are considered below.

Ligand-Enhanced Biphasic Rhodium Catalyst System

Catalysis at the interface between phases in a biphasic aqueous/organic system can be enhanced using a ‘promoter ligand’. This Iig-and is soluble in the organic phase but insoluble in the aqueous phase, and will bind to the water-soluble organometallic catalyst, thereby increasing the catalyst concentration at the interface between the phases.

In a recent example, the hydroformylation of 1-octene was studied using a water soluble catalyst system, [Rh(COD)Cl]2/tppts (where COD is cycloocta-l,5-diene and tppts is triphenyl-phosphine trisulphonate) in a biphasic system:


When a ‘promoter ligand’, triphenylphosphine, is added to this system, it binds to the water-soluble organometallic catalyst, thus functioning as an enabling agent. Using this technique, the catalyst concentration is increased at the interface between the two phases and as a result promotes an enhancement in the reaction rate of between 10 and 50 times (5, 6).

Polymer-Supported Catalyst Systems

Ever since the 1970s polymer-supported metal complex catalysts have been investigated, as their use would facilitate the separation of catalysts from products at the end of the reaction. Such materials were hailed as a third generation of catalysts (3), after heterogeneous and homogeneous systems. Polymer-supported metal complex catalyst systems combine reasonable activity with selectivity, specificity and the easy separation of the catalyst. Although activities are usually reduced compared with homogeneous systems, every metal atom is used in the catalysis, and this gives a potential advantage over heterogeneous systems where only a small percentage of the metal atoms (those at the surface) are exposed to the reactants. This last factor can be significant when selecting the platinum metals catalyst systems. As the structures of homogeneous and polymer-supported systems are well defined, their activities can be modified systematically by changing the chemical environment of the active site much more easily than in heterogeneous systems.

Work on polymer-supported catalyst systems is continuing and there are recent reports of interesting selectivities. One such report describes the remarkable synergistic effect of polymer-anchored bimetallic palladium-ruthe¬nium catalysts in the selective hydrogenation of p -chloronitrobenzene, see Scheme I (7).

Scheme I

When PVP-PdCl2-RuCl3 (I) (PVP = poly(N-vinyl-2-pyrrolidone)) is used as the catalyst for the hydrogenation of p -chloronitrobenzene in the presence of 0.01 per cent of sodium acetate, and with a palladium:ruthenium ratio of 1:1 or 1:2, selectivities of 94.1 and 94.9 of p -chloroaniline are obtained, respectively. When PVP-PdCl2 (II) was used as the catalyst in the presence of sodium acetate, the normal dehydrohalogenation to aniline took place, giving selectivities of up to 97.8 aniline. Although ruthenium species are not active both for the hydrodechlorination and the reduction of the nitro group of the nitrochloroani-line, the ruthenium species that are formed in situ may inhibit the oxidative addition of the carbon-chlorine bond to the active palladium centres.

Use of Glass Micro-Beads with a Chiral Ruthenium Catalyst

Stimulated by the demands of the regulatory agencies, there is an increasing market for enantiomerically pure pharmaceuticals and for insecticides (1, 8, 9). Recent work by Wan and Davis (10, 11) indicates the use of glass micro-beads, with controlled pore size for the absorption of a polar liquid (ethylene glycol), together with a chiral ruthenium complex to form a catalyst phase. This catalyst system has been used in synthesis to give a high enantiomeric excess of the important anti-inflammatory agent (S)-naproxen (IV) from 2(6’-methoxy-2’-naphthyl)acrylic acid (III), using hydrogen reduction at a pressure of 94 to 101 MPa and a temperature of 276 to 297 K and a 1:1 mixture of chloroform and cyclohexane as solvent, see Scheme II.

Scheme II

The ruthenium complex used was [Ru(BINAP)-4SO3Na(C6H6)Cl]Cl and the con-trolled-pore glass (CPG-240) had an average pore size of 242Á and 120/200 mesh size. At 276 K the enantiomeric excess at 100 per cent conversion of (III) was 96 per cent, and the initial turnover frequency for this system at 297 K was 41/hour compared with 131/hour for the homogeneous system in neat methanol. The high reaction rate and enantiomeric excess for this new homogeneous catalyst are accomplished without loss of ruthenium to the organic phase at a detection limit of 32 ppb.

The success of this new catalyst system is attributed to the fact that the phase containing the organometallic complex and ethylene glycol is physically immobilised onto the support, rather than joined to the support via a chemical bond (which considerably reduces the activity). The new heterogeneous system is basically the same as the homogeneous system from which it derives, leading to only a small reduction in activity while retaining high enantioselectivity.

Greater Optical Yield with Platinum Modified by Dihydrocinchonidine

There have been reports of useful optical yields resulting from the reduction of methyl pyruvate with platinum in the presence of the alkaloid, cinchonidine (9). Recent work, in which the hydrogenation of ethyl pyruvate over dihydrochinchonidine-modified platinum was studied, has indicated a distinct trend of increasing optical yield with increasing conversion, ultimately reaching a plateau of 54 to 58 per cent enantiomeric excess at conversions over 50 per cent (12), see Scheme III.

Scheme III

This trend occurred over a wide range of reaction temperatures where the reaction time to reach the conversion varied from 2 minutes to 2 hours.

It has been concluded that the dynamic adsorption/desorption processes which occur early on in the reaction ultimately establish an equilibrated surface environment, thus allowing the full potential of this system for chiral hydrogenation to be realised.

A second conclusion drawn from this work was a suppression of optical yield for reactions carried out under diffusion limitations. This suggests that the formation of the R(+)-ethyl lactate has a strong positive dependence on the hydrogen concentration. Development of an overall kinetic model of this reaction is helping to contribute to a greater understanding of chiral heterogeneous catalysis.

Rhodium Catalysed Rearrangement of 1,2-DiphenyIhydrazine

The complexation behaviour of 1,2-diphenyl-hydrazine to metals has not been widely studied, but its reactions with samarium and tungsten complexes have resulted in either the formation of hydrazido complexes or cleavage of the N-N bond; no rearrangement of the aromatic hydrazine has been observed. It has been reported recently that 1,2-diphenylhydrazine rearranges exclusively to o -semidine in the presence of square planar rhodium(I) complexes and this reaction is catalytic when there are two cis -sites in the square plane which are occupied by labile ligands (13), see Scheme IV.

Scheme IV

Treatment of a dichloromethane solution of [Rh(PPh3)2(nbd)]C1O4 (nbd = norbornadiene = bicyclo[2,2,l]hepta-2,5-diene) containing an equimolar amount of 1,2-diphenylhydrazine with hydrogen gas (with caution, bearing in mind the possible explosion hazard) gives a deep red solution of [Rh(o -semidine) (PPh3)2] ClO4 which contains a bidentate ligand bonded to rhodium.

It is proposed that the rearrangement involves the initial co-ordination of the 1,2-diphenylhydrazine as a bidentate ligand to rhodium(I). Steric constraints then place the phenyl rings of the co-ordinated ligand in a perfect position to allow the exclusive formation of o -semidine via a similar mechanism to that which occurs in the acid-catalysed benzidine rearrangement.

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References

  1. 1
    A. W. Parkins in “ Insights into Speciality Inorganic Chemicals ”, ed. D. T. Thompson, Royal Society of Chemistry, Cambridge, 1995, p. 105
  2. 2
    P. J. Davidson,, R. R. Hignett and D. T. Thompson, in “ Catalysis ”, Spec. Per. Report, Royal Society of Chemistry, London, 1977, 1, 369
  3. 3
    F. R. Hartley, “ Supported Metal Catalysts ”, Reidel, Dordrecht, Holland, 1985
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    Y. Iwasawa, “ Tailored Metal Catalysts ”, Reidel, Dordrecht, Holland, 1986
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    D. T. Thompson, Platinum Metals Rev., 1995, 39, ( 2 ), 62
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    J. M. Brown in “ Insights into Speciality Inorganic Chemicals ”, ed. D. T. Thompson, Royal Society of Chemistry, Cambridge, 1995, p. 123
  8. 9
    G. C. Bond in “ Insights into Speciality Inorganic Chemicals ”, ed. D. T. Thompson, Royal Society of Chemistry, Cambridge, 1995, p. 63
  9. 10
    K. T. Wan and M. E. Davis, Nature, 1994, 370, ( 6489 ), 449
  10. 11
    J. M. Brown and S. G. Davies, Nature, 1994, 370, ( 6489 ), 418
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    U. K. Singh,, R. N. Landau,, Y. Sun,, C. LeBond,, D. G. Blackmond,, S. K. Tanielyan and R. L. Augustine F. Catal., 1995, 154, 91
  12. 13
    C. J. Davies,, B. T. Heaton and C. Jacob, F. Chem. Soc., Chem. Commun., 1995, 1177
 

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